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大型卧式加工中心EC1600
EC -1600是坚固的50锥度加工中心,具有64 x 40 x 32英寸(xyz)行程,64英寸 x 32英寸工作台以及6000 rpm,齿轮箱主轴,它的特征是大型铸铁结构。铸件的延伸内部肋材增加了刚度并减少了震动。标准的T形槽工作台能够夹持重达10,000磅的工件。配备了 2速齿轮箱的主轴,由30马力的矢量驱动系统提供动力,它能够提供450英尺-磅的转矩用于重型切削。其它的标准特征包括30+1侧挂式刀库,以及驱盘驱动器、远程轻推手轮、1MB程序内存和用户可定义的第二原位。
可以用可选件5度分度器来在一个设备上加工工件的四个面。分度器采用平面齿轮耦合器器设置,为偏心铣削和钻孔/攻丝操作提供优异的精确度和非常出色的刚度。分度器配备有30英寸卡盘直径和10,000磅承重能力,它能够将非常重的工件定位在几乎任何角度进行加工。也可以使用全第4轴转盘,用于高速倒角和全插补运动。还有许多其它生产率可选件
技术性能与优势
Haas EC-1600 卧式加工中心是美国制造的加工中心,结合了创新的设计原理,独树一帜的控制性能,和产品的高质量构造,使得我们的产品操作简易.种类多样,并且价格合理.
Haas CNC控制系统不用参考手册也一样可以方便操作,利用方便的逻辑操作步骤和内嵌在软件里的工具,使操作者在加工零件,理解程序方面获得指点.
机床的设计能提供很好的刚性和清洁的加工区域.涂上外层,完全钢化的机床门的启闭,可以轻易地进入工作台.这些特征,再加当地经销商的服务.使Haas EC-1600在设计创新,品质和价格方面都成为了标准权威.
MACHINE FEATURES AND BENEFITS, EC-1600
机床性能与优势,EC-1600
All features, benefits and specifications are subject to change.
所有机器性能,优势以及规格变化,不另行通知。
• Massive cast-iron construction:
All Haas CNC machines are built utilizing American-made cast-iron components, which provide up to ten times the damping capacity of steel. Haas castings are internally reinforced with numerous heavy ribs to resist flex and damp vibrations, and each one is thoroughly inspected to ensure it is free of flaws.
重型铸铁结构
所有Haas CNC机床都使用美国制造的铸铁构成, 它的减震能力超过钢铁十倍.Haas铸铁件内配有加强筋,以抗弯减震,同时,所有Haas铸铁件在加工前都要进行彻底检验,以确保没有裂纹.
30-pocket side-mount tool changer:
The EC-1600 comes standard with a 30-pocket SMTC that handles tools weighing up to 30 lb (13.6 kg). Max tool diameter with all pockets filled is 4" (102 mm). With adjacent pockets empty, tools up to 10" (254 mm) diameter may be loaded.
30刀位侧挂式刀库
EC-1600 30刀位侧挂式刀库可容纳最大载重量为30lb(13.6kg)的刀具。最大刀具直径为4英寸(102mm)。 如果邻近的刀位有空余空间,可容纳最大直径达10英寸(254mm)的刀具。
• Powerful 30-horsepower (22-kilowatt) vector drive spindle:
The Haas-designed vector drive coupled with a high-precision gearbox produces the fastest, most powerful spindle output ever. This true closed-loop system doubles low-speed torque and accelerations. Maximum torque for the standard 30-hp (22-kW), 50-taper spindle is a robust 450 ft-lb (610 Nm) at 500 rpm.
强大的30马力(22KW)同轴直接驱动主轴
Haas独特设计的带有高精密度齿轮箱的直接驱动系统,它产能高,主轴功率强大。其闭环系统在电机低速运转时产生双倍的力矩与加速度。50锥度30马力主轴可产生最大力矩为5000转/分 450ft-lb(610Nm).
• High-performance, two-speed gearbox:
All Haas gears are CNC machined and hobbed out of 8620 steel, then heat treated to 60 Rc and precision CNC ground to AGMA Class 13 quality. This massive, Haas-made gearbox provides plenty of torque for the heaviest cutting conditions.
高效两级变速箱
所有的Haas齿轮都是CNC加工的,用8620钢滚铣而成,然后热处理到60R,再进行高精密CNC磨削加工到AGMA13级品质。它可产生大量力矩,适用于重切削加工。
Double-anchored ballscrews:
Haas uses only premium-quality ballscrews and guides that meet the highest quality standards in the industry. Haas ballscrews are anchored at both ends and pre-tensioned, then inspected for 100% parallelism to the axis guides.
双支承滚珠丝杠
Haas只使用品质最好的滚珠丝杠与导轨,以满足产品高质量标准的需求.Haas滚珠丝杠在两端都经过固定,经过检测以确保其与导轨100%平行。
• Hardened-steel bearing packs:
Haas uses hardened-steel bearing packs rolling on hardened-steel ways. Built using the same precision grinding technology utilized in bearing manufacturing, they feature zero clearance and full load-carrying capacity in all directions.
淬硬钢线轨
Haas使用淬硬钢轴承组在淬硬钢导轨上滚动.采用与轴承制造相同精度的磨削技术,这 些轴承组的性能是所有方向的零间隙和满承载能力.
• 100% ball bar testing before shipping:
Haas uses a stringent ball bar test that not only checks linear accuracy, but also the machine geometry. This ensures the three-dimensional squareness and accuracy of each machine.
出厂前100%球杆测试
Haas采用严格球杆测试仪来检查线性精确度与机床的几何精度.这保证了每台机床的三维垂直度与精度.
Other features Include:
其它性能包括:
• Direct-coupled servo motors
矢量双驱动主轴
• High-capacity cartridge spindle
高产能主轴
• Automatic lubrication
自动润滑
MACHINE OPTIONS, EC-1600 (patial list)
机器选项, EC-1600 (部分列出)
• Full 4th-axis platter:
The optional full 4th axis has a 30" (762 mm) platter diameter and weight capacity up to 10,000 lb (4536 kg). This makes it easy to machine all four sides of very large parts in only one setup.
完全第四轴转台
完全第四轴转台其直径为30英寸(762mm),最大载重为10,000(4536kg) 。您只需一次设定后,就能轻松完成大型零件的四面加工。
5-degree face gear indexer:
This optional indexing table uses a face gear coupler – a design that yields superior indexing accuracy and establishes super-high rigidity for off-center milling and drilling/tapping operations. The indexer positions the pallet at precise 5° increments, guaranteeing maximum repeatability and stability.
5度端面齿轮分度转台
此选项因采用了端面齿轮连接器,从而保证了加工的高度精确,同时可完成高精密度的离心铣,钻和攻丝。该转台可精确到每个增量5 度,保证了最大的重复精度和稳定性。
• 50-pocket side-mount tool changer:
The EC-1600 is available with a 50-pocket SMTC that yields a 51-tool capacity (50 in the carousel plus one in the spindle). The tool size and weight capacities are identical to the standard ATC.
50刀位侧挂式刀库
EC-1600的50刀位侧挂式刀库可容纳51把刀(50把刀位设在刀库上,1把设在主轴上)。刀具的尺寸及载重等同于标准的自动换刀库水平。
• Sheet metal enclosure:
Keep your work area cleaner and safer with an optional enclosure. Heavy-duty, 14-gauge sheet metal keeps chips and coolant contained. The enclosure comes with wide doors and an open roof for extra-large parts. This option includes a coolant system with 80-gallon capacity, as well as dual chip augers.
金属板外罩
带有这个护罩可以使您工作区域清洁与安全。重型14级钢板的护罩可容纳加工产生的切削和冷却液。它配有一个双开门以及开放式顶篷,便于加工大的零件。这个选项同时包括容量为80加仑的冷却液系统以及双螺旋式排屑系统。
• 30 hp (22 kW), 10K geared-head spindle:
This 10,000-rpm spindle for 50-taper machines provides a wide constant horsepower band, good low-speed torque for heavy cuts, and higher torque throughout the range above 500 rpm. (This option requires balanced tool holders with a G2.5 rating.)
强大的30马力(10KW)带齿轮箱主轴
50锥度的10,000转/分的主轴,能产生持久动力,低速运转大扭矩,以实现重切削,大扭矩运转时主轴转速近500转/分,此选项不能现场安装,需平衡刀具至G2.5级
• Through-spindle coolant:
The Haas through-spindle coolant options improve tool life and allow higher speeds, deep hole drilling and blind pocket milling. The result is high productivity and reduced cycle times. Haas engineers have designed a special seal which disengages when the system is not in use. This exclusive design feature extends the life of the system. The standard TSC option provides 300 psi at a flow rate of 1.5 gallons per minute, and 250 psi at 4 gpm. The 1000 psi option has a max flow rate of 6 gpm , and requires separate (customer-supplied) 3-phase power. In both systems, actual pressure will vary with the diameter of the coolant passages in the tool. Note that the enclosure option contains the flood coolant system and is therefore required for TSC.
主轴内冷
Haas通过主轴冷却选项可延长刀具寿命,允许高速、深孔钻以及盲腔铣削。可以提高产能,减少运行时间。Haas的工程师们设计了一种特殊的密封装置,可以在系统不使用时断开。这种独特设计延长了系统的使用寿命。EC-400 多交换托盘型卧式加工中心的标准配置带有TSC300系统, 可在流量为1.5gal(5.7L)/分钟时提供300psi(20 bar)的压力,而在4gal(15L)/分钟时提供250psi的压力。当客户选择流量为6gpm(23Lpm)/分钟时产生1000psi 压力的选项时,需要另外提供三项外接电源。根据刀具中冷却液通道的直径不同,实际压力可能会有所不同。
High-speed machining:
The HSM option provides a powerful tool to reduce cycle times and improve accuracy. Using a motion algorithm called ”acceleration before interpolation,“ combined with full look-ahead of up to 80 blocks, HSM provides fast contouring feeds without distortion of the programmed path. The Haas HSM option accepts ISO standard G code, and is a fraction of the cost of other high-speed controls.
高速加工
Haas HSM高速加工选项为缩短循环时间和提高精度提供了强大支持。高速加工选项使用被称为“插补前加速”的运动算法,加上能够预读多达80个程序块,可以让您快速进刀加工时,不会存在已编程路径失真的风险。Haas高速加工选项接受ISO标准G代码功能,且价格只是其它高速控制系统的一小部分。
Visual Quick Code programming system:
Visual Quick Code uses a graphical interface that makes creating simple G-code programs almost effortless. First select the operation you want (e.g., bolt-hole circle or pocket milling), and then choose a part template from the display. VQC will prompt you to fill in part dimensions, speeds and feeds, etc., and then generates the G-code program for the operation. Modify the existing templates or create your own. VQC includes standard Quick Code as well – using a conversational interface, you can select English commands, such as ”spindle forward,“ from a menu, and the correct G code (M03 in this case) will be inserted into the program.
可视快速代码编程系统
可视快速代码采用图形界面来编制简单的G代码程序。工程师只需从屏幕上的列表中(例如钻孔,型腔铣削)选择希望执行的加工。一旦您选择了符合您需要的模板,它就会要求您填写零件尺寸、速度、进给等。一旦信息填写完成,可视快速代码会为相应的加工生成正确的G代码程序。工程师还可以修改现有的模板,或创建自己的模板。可视快速代码选项也包括标准快速代码,采用人机对话模式。操作者可以从菜单与相应的代码中选择“spindle forward” 等英语指令,这种情况下是M03,然后插入到程序中去。
• VQC probing system:
Using the basic information entered through Visual Quick Code, machinists can quickly and easily create probe routines for tool setting and part setup, as well as in-process tool and part inspection and first-off part measurement. The VQCPS option requires an enclosure for OMI mounting and cable management.
可视快速代码工具和探头系统
通过使用输入可视快速代码的信息,工程师可以轻松设刀具安装、零件检测以及监控刀具、首件测量。此选项需要安装探针和必要的联线。
• Programmable coolant nozzle:
P-Cool is a multi-position programmable nozzle that automatically directs coolant precisely at the part. The position of the nozzle is controlled via the part program, saving operator time by eliminating constant adjustments and allowing unattended operation. The nozzle can also be fine-tuned from the control pendant while a program is running.
可编程冷却喷嘴
Haas另一独特省时特色.我们注意到操作人员经常打开机床门来重新调节冷却液管。我们的P-Cool是多方位可编程冷却液喷嘴,可将冷却液自动精确地喷向零件,喷嘴的位置都由程序控制,节约了操作人员的时间,无需不断调整.
• Hard disk drive & Ethernet interface w/USB support:
This option provides great flexibility in program transfer and storage. The 20 GB hard drive has ample storage space for program files, and the USB connection supports either a customer-supplied ZIP™ drive or flash memory device. The Ethernet component allows quick, easy data transmission between your Haas machine and a network or PC, and large files can be accessed by multiple machines. High-speed data transfers allow DNC of large files at up to 1000 blocks/sec. Ethernet interface works with Windows XP, ME, 2000 Pro & Server, NT 4.0, 98 and 95. IPX/SPX or TCP/IP protocol; easy setup from the control screen.
以太网选项
该选项可以为程序传输和存储提供很大的弹性空间。20GB硬盘可存储庞大的程序文件,USB接口可支持用户提供的ZIP TM驱动或闪存驱动。乙太网界面可以在Haas机床与网络或PC之间快速,简易地传输数据,大型文件可以被多台机器传输。高速数据传送速度可以达到每秒1000块。乙太网界面可与Windows XP, ME, 2000 Pro & Server, NT 4.0, 98 和95. IPX/SPX 或TCP/IP协议;可以方便地从控制屏幕设定。
标准机器性能,EC-1600
标准规格
100% ball bar testing ensures three-dimensional squareness and accuracy.
*Requires linear scales to achieve this accuracy.
Haas采用严格100%球杆测试.保证了每台机床的三维垂直度与精度.
需使用线性轨实现精度。
MACHINE DIMENSIONS, EC-1600 机床尺寸
Note: Footprint drawing illustrates optional enclosure, which includes chip augers and
coolant system.
说明:以下是护罩选项的示意图,包括排屑器和冷却系统
SHIPPING DIMENSIONS
装运尺寸
托盘尺寸 190" x 142" x 125" (4826 x 3607 x 3175 mm)
重量 31,840 lb (14,443 kg)
WORK ENVELOPE, EC-1600 机床剖面图
Note: Work envelope drawing, top view, illustrates optional full 4th axis and max swing with optional enclosure.
说明:机床剖面俯视图,包括全四轴及带护罩的最大回旋直径
正视图
G = max swing with front doors closed and table centered on X
G =前门关闭时到X轴方向工作台中心最大回旋距离
H = max swing with front doors open and table centered on X
H = 前门关闭时到X轴方向工作台中心最大回旋距离
H1 = max swing with front doors open and X axis 2" right of center
(toward operator)
H1 = 前门开启时到X轴方向工作台右边第二中心最大回旋距离(朝操作者方向)
正视图
J = table surface to center of tool changer, with built-in 4th axis
J =工作台台面到刀库中心的距离 带4轴选项
J1 = table surface to center of tool changer, 3 axes
J1 = 工作台台面到刀库中心的距离 3轴
Note: Haas recommends anchoring all EC-1600 machines to a suitable foundation. Anchoring instructions and details can be found in Engineering document ES-0095.
说明:Haas建议您选择合适环境安装EC-1600。所有安装地脚指示说明请参阅ES-0095文件
The Haas ControlHaas控制系统
CNC Control Features and Benefits
CNC控制性能和优势
每台Haas加工中心的核心都是具有一流设计的控制系统, 它带有多重功能,而且目的只有一个:提高操作者的生产力.缩短操作者的培训时间,可下载现有的G代码控制程序,并可对程序做小幅度的修改或无需修改.
其它性能包括:
LED Beacon Light
The Haas-designed beacon light uses two rows of ultra-bright LEDS that can be seen from anywhere in the shop. The LEDs generate very little heat and have a life expectancy of more than 10 years.
LED警示灯
Haas设计的这一信号灯有两排超亮度LED - 12个绿色的和12个红色的 - 非常醒目,在车间的任何地方都可以很容易地看到。LED热量产生少,预期使用寿命达10年以上。
Color LCD Screen
Our full-color TFT LCD display is designed to work in the machine shop environment. The high-intensity, high-contrast LCD features a very wide viewing angle, and will not fade out in bright light. The panel is mounted behind anti-glare tempered glass for protection and easy viewing.
彩色液晶显示器
机床配置的彩色TFT LCD显示器设计适用于车间工作环境。高亮度、高对比度的液晶屏提供了非常宽的视角,且不会在明亮的光线下变淡。屏幕表面装有防眩强化玻璃加以保护。
Multi-FunctionJog Handle
Most machines use the jog handle only to move the axes around. On Haas machines, the jog handle can also be used in other modes to cursor through the program for faster editing, override spindle speeds and feedrates, or scan through offsets, parameters, etc.
多功能手轮
大多数机床的手轮只用于移动轴。Haas机床的手轮还可用于在其它模式环境中移动光标、快速编辑程序、改变主轴速度及进给速度或浏览偏置、参数等。
One-Button Features
Common multi-step functions, such as powering up in the morning or setting tool offsets, have been reduced to the push of a single button. Other often used functions, such as setting part zeros, homing the machine, setting the offset to centerline and resetting the tool turret, are also one-button commands.
一键性能
通常需多步进行的操作,如开机和设置刀具偏置,现在只需按一个键。其它经常用到的功能,如设置工件零点、机床回零和选择下一刀具均可采用一键式操作命令完成。
Dedicated Closed System
Our goal is to provide Haas users with a robust, dependable control that is seamlessly integrated with the machine. Our closed system is not reliant on PC-based controls or third-party NC suppliers. When you call Haas, you get a company that takes full responsibility for the entire machine
专用闭环系统
我们致力于为Haas用户提供强大可靠、与机床结合为一体的控制器。我们的闭环系统并不依靠基于PC机的控制系统或第三方数控系统供应商的产品。当您致电Haas时,我们会为整台机床完全负责。
Advanced Program Editing
A unique 性能 of the Haas control is an advanced program editor that allows the operator to edit programs in a dual-window format.
先进的编程系统
Haas控制系统的一个独特之处是其先进的编程系统,允许操作者在双窗口模式下编辑程序。
Dedicated Keypad
The Haas keypad has 131 keys. All common functions, including a full alphanumeric keypad, are clearly labeled for operator ease. If you have ever fumbled with hot keys, paging through screens looking for a specific function, then you will appreciate the simplicity of the Haas control. There are no encrypted codes to memorize, and many functions can be performed simply with the push of a single button.
专用键盘
Haas键盘有130多个键。所有通常按键,包括完整的字母键盘,都被明确标明,方便操作者使用。如果您曾费劲地寻找快捷键,在屏幕上逐页寻找某一特定功能,那么您将会发现Haas控制系统的简易性。不需要记忆任何密码,许多功能只需按一个键就可以执行。
Stainless Steel Bezel
Constructed of heavy-gauge T304 stainless steel with a fine-grained finish, the bezel of the Haas control not only looks great, it’s easy to clean, resists wear and will not corrode.
不锈钢框
Haas控制器的外框采用高规格T304不锈钢,且经过精加工。不但外形美观,而且易于清洁,耐磨损,抗腐蚀。(并非所有机床都提供)
标准控制性能:
• Fast, Powerful, Triple 32-Bit Control
快速强大的三倍32-Bit控制器
• ISO Standard G-Code Compatible
与ISO标准的G代码相兼容
• One Button Auto Power-Up
一键启动
• Dedicated Keypad
专用键盘
• Standard G and M Codes
标准G和M代码
• Tool / Work Offsets:
刀具/工件偏置:
* One-Button Inputs
一键输入
* Cutter Compensation (radius / diameter)
刀具补偿(半径/直径)
* 200 Geometry / Wear Offsets
200个刀具几何尺寸/磨损偏置
* 105 Work Offsets
105个工件偏置
• Word Processor Editing
文字处理的编辑器
• Program Review / Background Editing
程序浏览/后台编辑
• Mid-Program Restart
程序中途重启
• Advanced Pocket Milling (G150)
高级型腔铣削 (G150)
• Helical Milling
螺旋铣削
• Mirror Imaging
镜像功能
• Graphic Program Review
图形程序浏览
• 1 MB Program Memory
1MB内存
• Multiple Calculator Displays
计算器显示
• Multi-Function Jog Handle
多功能遥控手轮
• One Button (G28) Rapid Zero Return
快速回零按钮(G28)
• Message / Alarm Display with History
历史信息/ 报警显示
• Tool Life Management
刀具寿命管理
• Tool Load Monitoring
刀具负载监控
• Electronic Thermal Compensation
电子热补偿
• Self-Diagnostics
自我诊断
• Machine Help Display
机器帮助显示
• RS-232 DNC Interface
RS-232 DNC接口
• USB port
USB接口
• 5 Spare M-Function User Interfaces
5个备用M功能
• 1-Year Parts and Labor Warranty
一年保修(零件和人工)
联系方式
哈斯自动数控机械(上海)有限公司
地址:上海外高桥保税区意威路 96 号 67 号楼
电话:
请点击此处与厂家联系
电脑版
客户端
关于我们
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